Project Objective: Design a versatile and efficient massage machine capable of delivering therapeutic back massages through both vertical and horizontal movements.
Project Conceptualization
Inspiration: To fill a market gap for an affordable, versatile, and efficient home-use massage device.
Target Audience: Individuals seeking therapeutic back massage solutions at home.
Design Evolution
Initial Concept: Focused on establishing basic movement mechanics using linear actuators and guide rails.
- Intermediate Designs: Featured improvements in stability, material robustness, and ease of maintenance.
- Final Design: An optimized system with an aluminum frame, advanced motion control, and a user-friendly interface.
Technical Specifications
- Actuator System: 12V input, 150 kg max push load, 10 mm/s travel speed.
- Motion Control: Chain and sprocket system driven by a geared DC motor, ensuring smooth horizontal movement.
- Spring Mechanism: Stainless Steel 302 springs for safety and durability.
- Roller Change Mechanism: Quick-release for easy tool swapping.
- Frame and Support: Replaced earlier wooden models with a more robust aluminum frame for strength and ease of assembly.
Simulation and Testing
- Methodology: Computer simulations and experimental tests for performance and stability assessment.
- Key Findings: Confirmed the system’s force consistency, component durability, and safety compliance.
Challenges and Solutions
- Stability Issues: Overcome by switching to more robust materials and adjusting component alignments.
- Design Simplification: Achieved through reducing mechanical complexity to enhance reliability.
- Cost-Effectiveness: Balanced high performance with cost considerations to remain competitive in the market.
Future Enhancements
- Smart Technology Integration: To provide personalized massage experiences.
- Material Durability Optimization: Continuing focus on material research for longevity.
Conclusion
- Key Achievements: Development of a versatile, user-friendly, and efficient massage machine.
- Significance: This represents a significant contribution to home-based therapeutic devices.